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Selmo as the standard in automation

Learn how an Austrian beverage manufacturer integrates and implements the Selmo Standard.

 

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Automation and process optimisation


The project involves the automation of a juice blending and filling plant, which is intended to function on a small scale like the large-scale series production plant, to optimize process engineering sequences or to develop new recipes. The modeling of the process was completed in two weeks with the support of the Selmo team.

 

Service:
Selmo Services
Selmo Standard

Industry:
Beverage Industry

2022-04-22_SELMO_SUBLOGOS_STANDARD-1

Project overview

Project scope

  • 189 PLC in- and outputs
  • 5 sequences with 177 steps modeled in Selmo Studio
  • 255 zones
  • 10 constantly monitored zones
  • 50 parameters
  • more than 10.000 lines of codes
Prozess_01 Prozess_01

Project timeline

  • Preparation of the requirement specifications with the process in focus.
  • Specification of the mechanical and electrical assemblies.
  • Modeling of the process in the Selmo Studio.
  • Development of a virtual model for visualization.
  • Testing and commissioning of the virtual model.
  • Building the actual plant according to the specifications of the tested process model.
Virtuelle Inbetriebnahme_01 Virtuelle Inbetriebnahme_01

Initial situation & challenges


Automation is performed to monitor and document the production parameters. Before the actual machine is rebuilt, the process flow is tested using a digital twin and checked for correct operation.

The defined process enables the beverage producer to mix and homogenize different juices and liquids. Furthermore, creating different flavors or blends of ingredients with the same equipment is possible. The juice blending equipment can also be used to change or improve liquids' consistency or adjust liquids to specific temperature and pressure conditions.

System Layer_Verfahrenstechnische Anlage

Result


By adopting the Selmo standard, the beverage manufacturer can create different flavors or blends of ingredients using the same equipment.

 

Echtzeitüberwachung

Successful automation
of the manual process

Zahnrad grün durchsichtig_1506x4506

Transparency of the process
through the Selmo Standard

Gleichbleibendes Bedienkonzept

Process reliability: All data is
available at the right time


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